Friction Welding Machine: High-Efficiency Dissimilar Metal Welding

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Friction Welding Machine

A device that welds workpieces by generating frictional heat through high-speed rotation and applying pressure. It supports dissimilar metal connections (e.g., steel-aluminum, copper-steel), features high welding efficiency, stable joint quality, and no filler material requirement. Widely used in aerospace, automotive components (e.g., half shafts, gear shafts), and tool manufacturing.

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Advantages of the product

High-Efficiency Welding Process

Eliminates the need for filler materials, reducing consumable costs by up to 30%. With rapid rotation speeds (500-3000rpm) and precise pressure control (5-50kN), it completes welds 30% faster than conventional methods, ideal for mass production.

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This machine is designed for heavy-duty oilfield uses, while also supporting the welding of drill pipe joints (API specifications) with wall thickness of 10-50mm. This is done with rotation speeds of 300-1500rpm. A dual force servo system provides control of friction (50-200kN) and upsetting pressure (200-800kN), ensuring and enabling leak proofness in joints under 150MPa hydrostatic testing. Process parameter traceability is supported via a integrated CNC interfax, adherering with ISO 13679 standards for components deemed critical within cased bore holes.

Frequently Asked Questions

How efficient is the friction welding process?

The process eliminates filler materials, reducing costs by 30%, and completes welds 30% faster than traditional methods, with rotation speeds of 500-3000rpm and pressure control of 5-50kN.

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Customer Reviews

Zephyr

Used for carbide-steel welding in toolmaking, this machine’s precision is exceptional—HAZ ≤0.8mm, preserving tool edge heat treatment. Batch production saw a 25% tool life increase and higher customer satisfaction.

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friction welding machine

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Environmentally Friendly Process

Generates no spatter or harmful fumes, complying with ISO 14001 environmental standards. The dry welding process eliminates the need for welding gases or solvents, making it suitable for cleanroom and sustainable manufacturing environments.

High Equipment Compatibility

Designed for easy integration with automated production lines and robotic systems. Features quick-change tooling and PLC compatibility, enabling 24/7 unmanned operation and reducing manual intervention by 50% in high-volume scenarios.

Long-Life Components

Constructed with wear-resistant alloys (hardness ≥58HRC) for critical parts like spindles and chucks. Spindle bearings are rated for 20,000+ hours of operation, minimizing maintenance downtime and ensuring long-term reliability in heavy-duty use.

Friction Welding Machine: High-Efficiency Dissimilar Metal Welding

All Categories

Get a Free Quote