Friction Welding Machine: High-Efficiency Dissimilar Metal Welding

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Friction Welding Machine

A device that welds workpieces by generating frictional heat through high-speed rotation and applying pressure. It supports dissimilar metal connections (e.g., steel-aluminum, copper-steel), features high welding efficiency, stable joint quality, and no filler material requirement. Widely used in aerospace, automotive components (e.g., half shafts, gear shafts), and tool manufacturing.
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Advantages of the product

Stable Joint Quality

Utilizes advanced PID control to maintain consistent rotational speed and axial pressure, ensuring uniform joint strength and minimal porosity. Joints meet ASTM standards with tensile strength equivalent to base metal, ensuring reliability in critical applications like aerospace components.

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Through vision-based workpiece positioning and robotic loading/unloading, unattended automation operation is achieved using PLC automation. For standard parts, cycle times are as low as 15 seconds, achieving precision repeatably (weld length tolerance: ±0.1mm) alongside quality monitoring in real-time via infrared temperature sensors. It is ideal for mass production of automotive parts such as gears, electric motor shafts, and hardware fasteners. Through the above, productivity is enhanced by 50% while defect rate is below 0.3%.

Frequently Asked Questions

What ensures joint quality in friction welding?

Advanced PID control maintains consistent rotational speed and pressure, ensuring uniform joint strength with minimal porosity, meeting ASTM standards for reliability in aerospace and automotive components.

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Customer Reviews

Violet

Used for carbide-steel welding in toolmaking, this machine’s precision is exceptional—HAZ ≤0.8mm, preserving tool edge heat treatment. Batch production saw a 25% tool life increase and higher customer satisfaction.

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Environmentally Friendly Process

Environmentally Friendly Process

Generates no spatter or harmful fumes, complying with ISO 14001 environmental standards. The dry welding process eliminates the need for welding gases or solvents, making it suitable for cleanroom and sustainable manufacturing environments.
High Equipment Compatibility

High Equipment Compatibility

Designed for easy integration with automated production lines and robotic systems. Features quick-change tooling and PLC compatibility, enabling 24/7 unmanned operation and reducing manual intervention by 50% in high-volume scenarios.
Long-Life Components

Long-Life Components

Constructed with wear-resistant alloys (hardness ≥58HRC) for critical parts like spindles and chucks. Spindle bearings are rated for 20,000+ hours of operation, minimizing maintenance downtime and ensuring long-term reliability in heavy-duty use.