Friction Welding Machine: High-Efficiency Dissimilar Metal Welding

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Friction Welding Machine

A device that welds workpieces by generating frictional heat through high-speed rotation and applying pressure. It supports dissimilar metal connections (e.g., steel-aluminum, copper-steel), features high welding efficiency, stable joint quality, and no filler material requirement. Widely used in aerospace, automotive components (e.g., half shafts, gear shafts), and tool manufacturing.

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Advantages of the product

Low-Deformation Welding

Concentrates frictional heat at the contact surface, limiting the heat-affected zone (HAZ) to ≤1mm and reducing overall workpiece deformation to <0.1%. Suitable for precision parts requiring strict dimensional stability, such as turbine blades and drive shafts.

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In this type of solid-state welding process, the tool used is not consumable, and has a profiled pin fitted. It operates at 500-2000rpm (tool rotation) and 20-200mm/min (traverse speed). It is best suited for various alloys of aluminum and metal matrix composites. This process also enhanced the porosity fatigue strengths up to 85% of the base material. It is widely used all over the world for manufacturing electric vehicle battery trays, aerospace (wing panels), and shipbuilding (aluminumm hulls). This process enables single-pass welding of upto 1-25mm of thickness.

Frequently Asked Questions

What ensures joint quality in friction welding?

Advanced PID control maintains consistent rotational speed and pressure, ensuring uniform joint strength with minimal porosity, meeting ASTM standards for reliability in aerospace and automotive components.

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Customer Reviews

Brooklyn

Used for carbide-steel welding in toolmaking, this machine’s precision is exceptional—HAZ ≤0.8mm, preserving tool edge heat treatment. Batch production saw a 25% tool life increase and higher customer satisfaction.

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friction welding machine

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Environmentally Friendly Process

Generates no spatter or harmful fumes, complying with ISO 14001 environmental standards. The dry welding process eliminates the need for welding gases or solvents, making it suitable for cleanroom and sustainable manufacturing environments.

High Equipment Compatibility

Designed for easy integration with automated production lines and robotic systems. Features quick-change tooling and PLC compatibility, enabling 24/7 unmanned operation and reducing manual intervention by 50% in high-volume scenarios.

Long-Life Components

Constructed with wear-resistant alloys (hardness ≥58HRC) for critical parts like spindles and chucks. Spindle bearings are rated for 20,000+ hours of operation, minimizing maintenance downtime and ensuring long-term reliability in heavy-duty use.

Friction Welding Machine: High-Efficiency Dissimilar Metal Welding

All Categories

Get a Free Quote