Friction Welding Machine: High-Efficiency Dissimilar Metal Welding

All Categories
Get a Quote

Get a Free Quote

Our representative will contact you soon.
Email
Name
Company Name
Message
0/1000

Friction Welding Machine

A device that welds workpieces by generating frictional heat through high-speed rotation and applying pressure. It supports dissimilar metal connections (e.g., steel-aluminum, copper-steel), features high welding efficiency, stable joint quality, and no filler material requirement. Widely used in aerospace, automotive components (e.g., half shafts, gear shafts), and tool manufacturing.
Get A Quote

Advantages of the product

Stable Joint Quality

Utilizes advanced PID control to maintain consistent rotational speed and axial pressure, ensuring uniform joint strength and minimal porosity. Joints meet ASTM standards with tensile strength equivalent to base metal, ensuring reliability in critical applications like aerospace components.

Related products

Digital Micrometer VIEW DETAILS

Digital Micrometer

Thickness Gauge VIEW DETAILS

Thickness Gauge

ROTARY TABLE VIEW DETAILS

ROTARY TABLE

track rollers friction welding machine VIEW DETAILS

track rollers friction welding machine

The machine is designed for use with martensitic stainless steel 420 and austenitic 304/316. Its operating range is set from 600-2500rpm with friction times of 2-10s. This design prevents intergranular corrosion and carbide precipitation. It can be used in food processing equipment and medical devices where precise hermetic welds are required while maintaining surfaerc roughness of ≤1.6μm Ra. With the water-cooled spindle system, the temperature during continuous operation is kept under 50k, thus guaranteeing stable dimensions.

Frequently Asked Questions

How efficient is the friction welding process?

The process eliminates filler materials, reducing costs by 30%, and completes welds 30% faster than traditional methods, with rotation speeds of 500-3000rpm and pressure control of 5-50kN.

Related Articles

Enhancing Quality Control with Digital Calipers

16

Apr

Enhancing Quality Control with Digital Calipers

View More
Innovations in Laser Cutting Machines for Modern Industries

16

Apr

Innovations in Laser Cutting Machines for Modern Industries

View More
Choosing the Right Tool Holder for Optimal Performance

19

May

Choosing the Right Tool Holder for Optimal Performance

View More
Exploring the Benefits of Friction Welding Machines

16

Apr

Exploring the Benefits of Friction Welding Machines

View More

Customer Reviews

Aria

BLUESTAR's friction welding machine resolved our steel-aluminum composite welding challenges, improving efficiency by 40% with joint strength ≥220MPa, meeting aerospace standards. Integrated into our automated line, it boosted productivity while eliminating filler material costs.

Get a Free Quote

Our representative will contact you soon.
Email
Mobile/WhatsApp
Name
Company Name
Message
0/1000
stainless steel friction welding machine direct drive friction welding machine automatic friction welding machine angle control friction welding machine rebar friction welding machine
Environmentally Friendly Process

Environmentally Friendly Process

Generates no spatter or harmful fumes, complying with ISO 14001 environmental standards. The dry welding process eliminates the need for welding gases or solvents, making it suitable for cleanroom and sustainable manufacturing environments.
High Equipment Compatibility

High Equipment Compatibility

Designed for easy integration with automated production lines and robotic systems. Features quick-change tooling and PLC compatibility, enabling 24/7 unmanned operation and reducing manual intervention by 50% in high-volume scenarios.
Long-Life Components

Long-Life Components

Constructed with wear-resistant alloys (hardness ≥58HRC) for critical parts like spindles and chucks. Spindle bearings are rated for 20,000+ hours of operation, minimizing maintenance downtime and ensuring long-term reliability in heavy-duty use.