Hardness Tester: Accurate Material Hardness Analysis for Heat-Treated Metals

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Hardness Tester: Types, Applications, and Selection Guide for Material Testing

A device for detecting material hardness values, including Rockwell and Brinell types. It is used for performance evaluation of heat-treated metal materials to ensure workpiece strength meets design requirements, widely applied in machining, metallurgy, and hardware manufacturing.
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Advantages of the product

Rapid Testing Process

Rockwell testers provide results in ≤10 seconds, ideal for high-throughput production lines. Portable models (≤2kg) enable on-site testing of large components like pressure vessels and bridge steel, reducing downtime.

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A hardness tester is a precision instrument used to quantify a material’s resistance to indentation, providing critical data on mechanical properties such as strength, wear resistance, and heat treatment quality. Employed across manufacturing, metallurgy, and quality control, these testers operate on standardized scales tailored to material types: Rockwell (for metals, using diamond or steel indenters with loads from 10kgf to 150kgf), Brinell (for large samples, 10mm steel ball with 3000kgf load), Vickers (microhardness, diamond pyramid indenter for thin films), and Shore (polymers, rebound method). Modern digital testers integrate load cells with ±0.5% accuracy and optical systems (200x magnification) for automated indentation measurement, reducing operator error. Advanced models feature motorized stages for batch testing (up to 100 samples/hour) and software for data trending, ensuring compliance with standards like ASTM E18 and ISO 6508. WondersunM’s hardness testers include portable units (for on site testing of large components like turbine shafts) and bench top systems (for laboratory analysis of heat affected zones in welds). Their Rockwell testers offer closed loop load control for precise application of preload and major load, while Vickers models provide microhardness mapping to evaluate material gradients. Calibration traceable to NIST ensures measurement reliability, with annual recalibration services available globally. Supported by a team of metallurgical engineers, the company offers training on test method selection (e.g., choosing between Rockwell C and B scales for different steel hardness ranges). Exported to 100+ countries, these testers are trusted by industries from automotive (testing gear teeth hardness) to aerospace (verifying turbine blade heat treatment).

Frequently Asked Questions

How rapid are hardness tester results?

Rockwell testers provide results in ≤10 seconds, and portable models (≤2kg) enable on-site testing of large components like pressure vessels, reducing downtime.

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Customer Reviews

Frankie

Meeting GB/T 230.1 and JIS Z2245, this tester facilitated our entry into Asian and Japanese markets. Testing aluminum castings (HB 120), it provided traceable reports acceptable to international clients.

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Data Traceability

Data Traceability

Digital models store up to 500 readings with time/date stamps, supporting quality control documentation and ISO 9001 compliance. USB connectivity allows data transfer to PCs for trend analysis.
Heavy-Duty Construction

Heavy-Duty Construction

Industrial-grade testers feature reinforced frames and shock-absorbing bases, withstanding drops and vibrations in foundries and construction sites. Hardened steel anvils (60-65HRC) resist wear from frequent use.
Global Industry Adoption

Global Industry Adoption

Widely used in metallurgy, automotive, and manufacturing for incoming material inspection, process validation, and final product testing. Meets regional standards like GB/T 230.1 in China and JIS Z2245 in Japan.