Friction Welding Machine: High-Efficiency Dissimilar Metal Welding

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Friction Welding Machine

A device that welds workpieces by generating frictional heat through high-speed rotation and applying pressure. It supports dissimilar metal connections (e.g., steel-aluminum, copper-steel), features high welding efficiency, stable joint quality, and no filler material requirement. Widely used in aerospace, automotive components (e.g., half shafts, gear shafts), and tool manufacturing.
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Advantages of the product

Low-Deformation Welding

Concentrates frictional heat at the contact surface, limiting the heat-affected zone (HAZ) to ≤1mm and reducing overall workpiece deformation to <0.1%. Suitable for precision parts requiring strict dimensional stability, such as turbine blades and drive shafts.

Related products

This machine is specially designed for bonding copper and aluminum. It utilizes frictional heat to weld metals which are dissimilar, such as copper and aluminum. With a 500-3000rpm control and axial pressure regulation from 5-50kn, it is capable of tensile strength joints of ≥200MPa. The machine has an automatic aligning system which helps reduces thermal effects. It has great resistance to corrosion and power transmission.

Frequently Asked Questions

What ensures joint quality in friction welding?

Advanced PID control maintains consistent rotational speed and pressure, ensuring uniform joint strength with minimal porosity, meeting ASTM standards for reliability in aerospace and automotive components.

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Customer Reviews

Skyler

Spatter-free and low-noise operation improved workshop safety (ISO 14001 compliant). In copper-steel connector welding, it achieved zero defects with 35% less energy consumption than arc welding—ideal for sustainable manufacturing.

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Environmentally Friendly Process

Environmentally Friendly Process

Generates no spatter or harmful fumes, complying with ISO 14001 environmental standards. The dry welding process eliminates the need for welding gases or solvents, making it suitable for cleanroom and sustainable manufacturing environments.
High Equipment Compatibility

High Equipment Compatibility

Designed for easy integration with automated production lines and robotic systems. Features quick-change tooling and PLC compatibility, enabling 24/7 unmanned operation and reducing manual intervention by 50% in high-volume scenarios.
Long-Life Components

Long-Life Components

Constructed with wear-resistant alloys (hardness ≥58HRC) for critical parts like spindles and chucks. Spindle bearings are rated for 20,000+ hours of operation, minimizing maintenance downtime and ensuring long-term reliability in heavy-duty use.