Friction Welding Machine: High-Efficiency Dissimilar Metal Welding

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Friction Welding Machine

A device that welds workpieces by generating frictional heat through high-speed rotation and applying pressure. It supports dissimilar metal connections (e.g., steel-aluminum, copper-steel), features high welding efficiency, stable joint quality, and no filler material requirement. Widely used in aerospace, automotive components (e.g., half shafts, gear shafts), and tool manufacturing.
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Advantages of the product

High-Efficiency Welding Process

Eliminates the need for filler materials, reducing consumable costs by up to 30%. With rapid rotation speeds (500-3000rpm) and precise pressure control (5-50kN), it completes welds 30% faster than conventional methods, ideal for mass production.

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This machine is able to make linear reciprocal movements at a frequency of 20 to 100 Hz and an amplitude of 1 to 5 mm. Thus, non-rotationally symmetric parts such as turbine blades and rail profiles can be welded. The real-time force-displacement monitoring system (resolution: 0.01 mm, 10 N) ensures every weld will be consistent. In addition, the vacuum chamber option (pressure: 10⁻³ Pa) allows for oxide free welding of reactive metals such as titanium. It achieves >95% joint efficiencies in aerospace structural components and railway frog switches.

Frequently Asked Questions

What industries benefit from friction welding?

Widely used in aerospace for turbine components, automotive for axle and gear shaft production, and tool manufacturing for carbide-steel bonding, adapting to part sizes from 5mm-300mm in diameter.

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Customer Reviews

Bailey

BLUESTAR's friction welding machine resolved our steel-aluminum composite welding challenges, improving efficiency by 40% with joint strength ≥220MPa, meeting aerospace standards. Integrated into our automated line, it boosted productivity while eliminating filler material costs.

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Environmentally Friendly Process

Environmentally Friendly Process

Generates no spatter or harmful fumes, complying with ISO 14001 environmental standards. The dry welding process eliminates the need for welding gases or solvents, making it suitable for cleanroom and sustainable manufacturing environments.
High Equipment Compatibility

High Equipment Compatibility

Designed for easy integration with automated production lines and robotic systems. Features quick-change tooling and PLC compatibility, enabling 24/7 unmanned operation and reducing manual intervention by 50% in high-volume scenarios.
Long-Life Components

Long-Life Components

Constructed with wear-resistant alloys (hardness ≥58HRC) for critical parts like spindles and chucks. Spindle bearings are rated for 20,000+ hours of operation, minimizing maintenance downtime and ensuring long-term reliability in heavy-duty use.