Cutting Tools: High-Performance HSS and Carbide Tools for Machining

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Cutting Tools: Types, Materials, Applications, Selection Tips, Care & Safety for Machining & Woodworking

A general term for tools used in metal or non-metal cutting, including milling cutters, drills, boring heads, etc. Made from HSS, carbide, etc., they require appropriate coatings (e.g., TiN, TiAlN) based on materials and processes, suitable for turning, milling, drilling, etc.
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Advantages of the product

High-Speed Cutting Performance

Capable of speeds up to 300m/min (carbide) and feeds of 0.5mm/tooth, reducing cycle times in aluminum machining. Variable helix angles (30°-45°) minimize vibration in high-feed milling of complex molds.

Related products

These mills are more appropriate for high-speed machining (HSM) processes on harder materials like steelsaver 4140 steel, which can have a hardness of as much as 50 HRC, mainly because of their rotary cutting tools which are made with carbide flutes. The milling cutters (also referred to as end mills) are configured from 2 to 6 flutes and have an additional 30 to 45 degree cutting helix angle which further improves the ejection of chips and flakes, as well as corner contours ranging from radii 0.2mm to 5mm. The cutting edges of aluminum alloys compatible with the aerospace industry withstand temperatures up to 1200 degrees celsius and allow feeding up to 3000 mm/min when using 2 to 4 micron thick AlTiN coated tools.

Frequently Asked Questions

How do cutting tools ensure precision?

Micro-grain carbide end mills achieve radial runout ≤0.003mm, and HSS drills with 118°-140° spiral angles ensure chip evacuation and hole accuracy (±0.01mm).

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Customer Reviews

Ari

Carbide end mills with variable helix angles (45°) minimized vibration in titanium alloy blades, allowing 300m/min speeds. Their durability reduced tool change time by 40% in 5-axis machining centers.

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Coolant Integration

Coolant Integration

Tools with internal coolant channels (pressure up to 20MPa) improve chip evacuation in deep holes and reduce tool temperature by 30%. Essential for machining heat-sensitive materials like Inconel and stainless steel.
Industry Compliance

Industry Compliance

Meets ANSI/ASME B94.19 standards for cutter geometry and ISO 14424 for tool life testing, ensuring consistency in aerospace, automotive, and medical device manufacturing.
Sustainable Design

Sustainable Design

Reusable carbide inserts and regrindable HSS tools reduce waste, while eco-friendly coatings (e.g., TiCN) minimize environmental impact. Aligns with circular economy principles in manufacturing.