Hardness Tester: Accurate Material Hardness Analysis for Heat-Treated Metals

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Hardness Tester: Types, Applications, and Selection Guide for Material Testing

A device for detecting material hardness values, including Rockwell and Brinell types. It is used for performance evaluation of heat-treated metal materials to ensure workpiece strength meets design requirements, widely applied in machining, metallurgy, and hardware manufacturing.
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Advantages of the product

Non-Destructive Options

Rebound (Leeb) and ultrasonic testers offer non-destructive testing, preserving component integrity. Ideal for inspecting valuable or irreplaceable parts in aerospace and heritage restoration projects.

Related products

An ultrasonic flaw detector is a non destructive testing (NDT) device that uses high frequency sound waves (typically 0.5 20 MHz) to identify internal or surface defects in materials such as metals, composites, and plastics. The principle involves transmitting ultrasonic pulses into a workpiece; when these pulses encounter discontinuities (e.g., cracks, voids, inclusions), they reflect back to a receiver, producing echo patterns that are analyzed to determine defect size, location, and severity. This technology is widely used in industries like oil and gas (pipeline inspection), aerospace (aircraft structural testing), and manufacturing (weld quality control) due to its ability to penetrate deep into materials without causing damage. Modern detectors feature digital signal processing, color displays for real time imaging (A scan, B scan, C scan), and advanced algorithms for defect classification, improving detection accuracy. WondersunM’s ultrasonic flaw detectors offer high sensitivity (able to detect 0.1mm diameter holes) and portable designs, with rechargeable batteries enabling on site inspections in remote locations. They comply with standards such as ASTM E164 and ISO 17640, ensuring reliable results for critical applications. The devices include various transducers (straight beam, angle beam) to adapt to different part geometries, while software integration allows data storage and report generation, supporting quality assurance and regulatory compliance. By enabling early defect detection, ultrasonic flaw detectors help prevent catastrophic failures, reduce maintenance costs, and ensure product safety.

Frequently Asked Questions

How rapid are hardness tester results?

Rockwell testers provide results in ≤10 seconds, and portable models (≤2kg) enable on-site testing of large components like pressure vessels, reducing downtime.

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Customer Reviews

Grace

The 2kg portable Brinell tester allowed on-site inspection of wind turbine shafts. Its non-destructive rebound method preserved component integrity, saving 50% time vs. traditional lab testing.

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Data Traceability

Data Traceability

Digital models store up to 500 readings with time/date stamps, supporting quality control documentation and ISO 9001 compliance. USB connectivity allows data transfer to PCs for trend analysis.
Heavy-Duty Construction

Heavy-Duty Construction

Industrial-grade testers feature reinforced frames and shock-absorbing bases, withstanding drops and vibrations in foundries and construction sites. Hardened steel anvils (60-65HRC) resist wear from frequent use.
Global Industry Adoption

Global Industry Adoption

Widely used in metallurgy, automotive, and manufacturing for incoming material inspection, process validation, and final product testing. Meets regional standards like GB/T 230.1 in China and JIS Z2245 in Japan.