Truck Axle Trailer Axle Shaft Axle Friction Welding Machine
FRICTION WELDING MACHINE FRICTION WELDER
Friction welding provides a high-strength, cost-effective solution to join a shaft and turbine together. The result is complete metal fusion without the need for fluxes, fillers, gasses, or an external heat source. The solid-state process requires minimal joint preparation and eliminates the possibility of porosity or slag inclusion. The narrow heat-affected zone of the weld area protects the molecular integrity of both components. This bonding method offers consistent and repetitive results with faster production turn-around.
Cost savings result by reducing the amount of raw material, machining, and tooling required to produce a completed part. Design flexibility provides turbine construction from one metal and shaft selection from a lower cost stock or vice versa. The joining of dissimilar metals is possible where conventional methods may not work.
Spindle | Clamping length:81-350mm | Jaw clamps | Clamping length:250-6000mm |
Clamping diameter:Ø 57.6-200mm | Clamping diameter:Ø 40-140mm | ||
Wall thickness:12-25mm | Wall thickness:12-25mm | ||
The maximum distance between the first set of jaws and spindle 550mm | |||
Max.welding area:15300mm² | |||
Workpiece material:Medium and low carbon alloy steel | |||
Note: The above workpiece parameters are for reference only |
Model | Max.upset force(KN) | Max.welding area(mm2) | Welding dia. | Speed(rpm) |
DBS-2 | 20 | 20-140 | 5-13 | 5000 |
DBS-5 | 50 | 50-260 | 8-18 | 3000 |
DBS-12 | 120 | 150-700 | 14-30 | 1500 |
DBS-20 | 200 | 150-1020 | 14-36 | 1500 |
DBS-30 | 300 | 314-1600 | 20-45 | 1200 |
DBS-40 | 400 | 500-2400 | 25-55 | 1100 |
DBS-63 | 630 | 960-3400 | 35-64 | 1000 |
DBS-80 | 800 | 1300-5000 | 40-75 | 950 |
DBS-100 | 1000 | 1600-6000 | 45-86 | 890 |
DBS-125 | 1250 | 2000-7800 | 50-100 | 600 |
DBS-160 | 1600 | 4300-8792 | 89-160 | 580 |
DBS-200 | 2000 | 5100-12500 | 102-189 | 500 |
DBS-250 | 2500 | 3850-15500 | 70-140 | 500 |
DBS-320 | 3200 | 6400-20000 | 90-160 | 380 |
DBS-400 | 4000 | 8000-25000 | 100-180 | 350 |
DBS-500 | 5000 | 8000-31400 | 100-200 | 320 |
DBS-700 | 7000 | 8000-44000 | 100-240 | 320 |