Friction Welding Machine Friction Welder

Friction Welding Machine Friction Welder

Introduction

Product Description

DBS-125 AUTOMATIC FRICTION WELDING MACHINE FRICTION WELDER

Friction Welding Machine

WHAT IS FRICTION WELDING?

Friction welding is a solid-state process that is achieved through frictional heat.
This heat is generated by controlled contact of two components until material reaches its plastic state, at which time plasticised material begins to form layers that intertwine with one another.
The friction welding machine controls this contact through a series of unique parameters for rotational speed (rpm’s), axial force and time.
Once these parameters are established, they are recorded, stored and then repeated with each cycle of the machine.

WHY FRICTION WELDING?

No filler material, flux or shield gas Environmentally clean; no arcs, sparks, smoke or flames
Surface impurities burn through during process
Narrow heat affected zones
Ability to weld dissimilar metals
Weld strength usually as strong or stronger than the weaker material being joined
Operators do not require manual operating skills
Simple integration into the manufacturing area
Easily automated for mass production
Minimal plant requirements to install

Energy is provided by an electric motor directly connected to the machine spindle. This energy source is infinite with respect to time and is applied to the interfacing materials until the proper total heat or plastatic state is obtained. Speed is held constant for a selected time and/or distance, as pressure is varied. When the desired plastatic state is achieved, the rotating component is stopped and a forging load is applied to complete the joining process, making the parts as one. Greater total heat is achievable over inertia friction welding which may slow the rate of cooling resulting in slightly longer cycle times.

Model	Max.upset force(KN)	Max.welding area(mm²)	Welding dia.	Speed(rpm)
DBS-2	20	20-140	5-13	5000
DBS-5	50	50-260	8-18	3000
DBS-12	120	150-700	14-30	1500
DBS-20	200	150-1020	14-36	1500
DBS-30	300	314-1600	20-45	1200
DBS-40	400	500-2400	25-55	1100
DBS-63	630	960-3400	35-64	1000
DBS-80	800	1300-5000	40-75	950
DBS-100	1000	1600-6000	45-86	890
DBS-125	1250	2000-7800	50-100	600
DBS-160	1600	4300-8792	89-160	580
DBS-200	2000	5100-12500	102-189	500
DBS-250	2500	3850-15500	70-140	500
DBS-320	3200	6400-20000	90-160	380
DBS-400	4000	8000-25000	100-180	350
DBS-500	5000	8000-31400	100-200	320
DBS-700	7000	8000-44000	100-240	320

WE OFFER OEM SERVICE FOR FRICTION WELDING PRODUCTS

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ZRFW-25Y

Max.upset force:250KN

Welding material:Copper-Aluminum

Max.welding area:1193mm²

Welding section diameter:20-39mm

After welding length range:80-200mm

Spindle speed:0-1200r/min(Adjustable)

Spindle drive:AC motor with clutch

Slide-way movement:300mm

Total motor power:50KW

Our Services

WHY CHOOSE BLUESTAR BRAND MACHINE TOOLS:
1) High quality with competitive price
2) More than 10 years export experience
3) CE,SGS, ISO Certificated
4) OEM SERVICE AVAILABLE
5) 24 HOURS’ ONLINE SERVICE FOR PROBLEM SHOOTING (SKYPE,Trademanager)
6) 12 months quality warranty